Hamilton By Design shares expert insights into mechanical engineering, 3D laser scanning, SolidWorks modelling, and industrial plant design. Focused on mining, manufacturing, and infrastructure projects, this blog explores scan-to-CAD workflows, fabrication-ready detailing, and engineering-led solutions that reduce risk, improve accuracy, and deliver real-world outcomes for clients, engineers, and fabricators across Australia.
Reducing fabrication uncertainty, improving equipment fit-up and supporting mining shutdown planning. The Challenge of Modifying Existing Mining Equipment Mining processing plants rarely remain exactly as they were originally designed. Over time, conveyors are modified, transfer chutes are replaced, platforms are installed and mechanical equipment is upgraded to meet changing production requirements. Unfortunately, the original engineering drawings may not reflect these modifications. For maintenance superintendents, project engineers and shutdown planners, this creates an important question: How can new equipment be designed and fabricated to fit an existing mining plant when the installed geometry is uncertain? One practical solution is to use 3D LiDAR scanning before engineering design begins. Hamilton By Design combines 3D scanning, point cloud processing, mechanical engineering and CAD modelling to support mining equipment modifications across Australia. Read the full engineering ...
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Surfboard Reverse Engineering with 3D Scanning
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Surfboard Reverse Engineering with 3D Scanning
From Physical Board to Digital Engineering Model
Surfboard design has traditionally been a craft built on experience, shaping skill, and trial-and-error refinement. Today, modern 3D scanning and reverse engineering technology allows surfboard designs to be digitally captured, analysed, and refined with engineering precision.
Using high-resolution 3D scanning, an existing surfboard can be converted into a detailed digital model that accurately represents the board’s geometry, rocker profile, rail shapes, and volume distribution.
Surfboards are complex organic shapes that can be difficult to capture with traditional measurement methods.
Using engineering-grade scanning tools, it becomes possible to digitally capture:
Rocker profile
Rail geometry
Bottom contours
Fin box locations
Volume distribution
Surface curvature
Once digitised, the surfboard becomes a fully editable engineering model that can be analysed or refined.
For example, a board can be:
Slightly widened
Given more rocker
Modified for different wave conditions
Optimised for CNC shaping
This process allows designers and manufacturers to combine craftsmanship with digital engineering.
From Scan Data to CAD Models
The typical digital engineering workflow looks like this:
Physical Object → 3D Scan → Point Cloud → Mesh → CAD Model → Manufacturing
3D scanners capture thousands or millions of measurement points across the surface of an object. These points are then processed into a digital model that engineers can analyse or redesign.
For surfboard development, this means that an existing board can become the starting point for a new generation of designs.
3D Laser Scanning Services Across Australia
Hamilton By Design provides engineering-grade 3D scanning and reverse engineering services for industries including:
For Coal Wash Plant Reliability and Maintenance Coal Handling and Preparation Plants (CHPPs) form the backbone of Australia’s coal production network — from the Bowen Basin to the Hunter Valley and the Central West. Yet these plants face relentless mechanical and environmental challenges. Every tonne of coal that passes through generates impact, vibration, slurry, and corrosion — all of which degrade mechanical systems and shorten asset life. At Hamilton By Design, we specialise in helping operators and contractors transition from reactive maintenance to precision-based, data-driven engineering. Through advanced 3D scanning, mechanical design, finite element analysis (FEA) , and practical shutdown planning, our goal is simple: design for reliability, maintain for efficiency, and execute for safety . 1. Designing for Reliability Most unplanned failures in a coal wash plant can be traced back to early design decisions. Poor geometry in chutes, undersized bearings, or inadequat...
3D Scanning Perth: Engineering-Grade LiDAR for Mining, Industrial and Fabrication Projects Accurate existing-condition information is essential when planning modifications to operating plants, mining facilities, structural steel, pipework or industrial equipment. Traditional site measurements can be slow and may not capture every obstruction, connection point or interface. This creates uncertainty during design and increases the risk of fabrication errors, clashes and expensive site rework. Hamilton By Design provides 3D scanning Perth services for engineering, mining, manufacturing, materials-handling and infrastructure projects throughout Perth and Western Australia. Our services connect site capture with practical engineering outcomes. Rather than delivering only a visual point cloud, we can process captured information into structured point clouds, engineering models, layouts and fabrication-ready documentation. Learn more about our national capability through our engineering-grad...
3D Lidar Scanning in Sydney Sydney’s construction and engineering sectors are evolving fast — and 3D laser scanning is at the heart of this transformation. Whether you’re upgrading an industrial plant, planning a new commercial development, or managing complex infrastructure projects, having an accurate digital representation of your site is crucial. 3D scanning in Sydney delivers millimetre-precise point clouds that eliminate guesswork, reduce rework, and streamline project timelines. By capturing every detail — from structural steel to pipework — in a single, high-resolution scan, project teams can make faster, smarter decisions. At Hamilton by Design , we provide professional 3D laser scanning services across Sydney , helping engineers, architects, and builders create reliable as-built models, detect potential clashes before construction begins, and improve overall project efficiency. This intro does three important things: - Localizes the service by highlighting Sydney...
