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3D LiDAR Scanning at Tomago – Reducing Shutdown Risks in Aluminium Processing Plants

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Supporting Industrial Maintenance, Plant Modifications and Mechanical Engineering in Tomago, NSW Industrial facilities in Tomago, near Newcastle in New South Wales, operate with complex mechanical equipment, structural steelwork, pipework, conveyors and processing infrastructure. For aluminium smelting and associated manufacturing operations, maintaining accurate information about existing plant conditions is essential when planning equipment upgrades, replacement components and maintenance shutdowns. Hamilton By Design provides 3D LiDAR scanning, point cloud modelling and mechanical engineering services to support industrial facilities throughout Tomago, Newcastle and the Hunter Region. Why Accurate Plant Measurements Matter Industrial plant modifications can be challenging when existing drawings are outdated, incomplete or do not reflect changes made during previous maintenance activities. Traditional site measurements may also miss important details, particularly around congested pi...
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Planning Mining Plant Upgrades Around Ulaanbaatar: Why Existing Conditions Matter

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Planning Mining Plant Upgrades Around Ulaanbaatar: Why Existing Conditions Matter Before replacing a chute, modifying a conveyor or adding a maintenance platform, one question needs answering: what is actually installed on site? For mining and mineral processing projects around Ulaanbaatar, also known as Ulan Bator , reliable existing-condition information helps connect engineering design with fabrication and installation. Hamilton By Design’s guide to mechanical engineering and 3D LiDAR scanning in Ulaanbaatar explores how measured plant information, mechanical design and maintenance access planning can support industrial upgrades. A Regional Mining Context The mining operations discussed in the guide include Baganuur and Shivee-Ovoo coal mines, together with the Boroo and Ulaanbulag gold operations. These sites are spread across outlying districts and surrounding provinces. They provide a regional context for discussing coal handling, mineral processing and equipment maintenance rat...
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Chute Design for Mining and Mineral Processing in Limeira, Brazil

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Chute Design for Mining and Mineral Processing in Limeira, Brazil A recurring chute blockage can interrupt an entire processing circuit. Concentrated liner wear, spillage and uneven conveyor loading can also turn a small transfer point into a persistent maintenance problem. Hamilton By Design offers chute design support for mining equipment manufacturers, fabrication workshops and mineral processing businesses in Limeira, São Paulo , bringing Australian mining experience to opportunities for collaboration in Brazil. Our approach connects material behaviour, existing plant geometry and practical mechanical design. What makes a reliable transfer chute? A chute needs to receive material from one item of equipment and deliver it appropriately to the next. That requires consideration of more than the steel enclosure. Material characteristics, conveyor speed, discharge trajectory, transfer height and receiving equipment all influence the design. Key project inputs include: Material type, bul...
Location: Limeira - São Paulo, Brazil
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Measuring Above Your Head: 3D Laser Scanning at Swanson Dock

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Measuring Above Your Head: 3D Laser Scanning at Swanson Dock Before a maintenance team can replace a bracket, modify a platform or install new equipment, someone needs to establish what is already there. At a container terminal, that information may be several metres above ground. The connection could sit beneath an access platform, beside a crane support or behind existing services. Measuring the component is one task. Understanding the space around it is another. For projects at Swanson Dock East and West in Melbourne, ground-based 3D laser scanning can help capture visible equipment and infrastructure before the team commits to design, fabrication or installation. The practical benefit: capture suitable elevated features while the scanner operator remains on the ground. The measurement you need may include the surrounding equipment Consider a proposed replacement equipment support. The original drawing may show its overall dimensions and nominal position. However, the installation t...
Location: Melbourne VIC 3003, Australia
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The Warehouse Drawing Looked Clear. Then the Conveyor Arrived.

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The Warehouse Drawing Looked Clear. Then the Conveyor Arrived. A warehouse plan can look complete until someone needs to install equipment inside the building. The proposed conveyor may fit neatly between two columns on a drawing. On site, a cable tray crosses the route, a door needs more clearance than expected, or another machine occupies the proposed support location. By the time the installation team finds the conflict, steel may already have been cut. This is a practical reason to consider warehouse 3D scanning in Warnervale before a fit-out reaches fabrication. Why this matters in Warnervale Warnervale supports established distribution and freight activity alongside newer industrial development. A project team may be fitting out a recently completed warehouse or changing equipment inside a facility that has operated for years. Either way, the first question is the same: does the drawing represent the space available today? Even a new building can differ from the drawings used to...
Location: Warnervale NSW 2259, Australia
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Machinery Reverse Engineering Gosford: From Worn Component to Manufacturing CAD

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Machinery Reverse Engineering Gosford: From Worn Component to Manufacturing CAD Industrial machinery can remain productive for decades, but its engineering records do not always survive for the same length of time. Original drawings may be lost, equipment may have been modified, or the original manufacturer may no longer support the machine. When a critical component eventually wears out, the maintenance team may be left with only the physical part and a practical question: How can this component be accurately reproduced or improved? Hamilton By Design provides machinery reverse engineering, 3D scanning and replacement-component CAD services for businesses in North Gosford, Wyoming and across the Central Coast. Read the complete service page: Machinery Reverse Engineering Gosford | 3D Scanning & CAD Supporting North Gosford and Wyoming Workshops North Gosford and Wyoming support a valuable network of machinery-repair businesses, mechanical workshops, fabricators, equipment supplier...
Location: Gosford NSW 2250, Australia
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Reverse Engineering Charmhaven NSW | 3D Scanning & CAD

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Reverse Engineering Charmhaven NSW | 3D Scanning & CAD When physical components wear out, modifications are needed, or legacy parts lack original documentation, traditional manual measuring often falls short. For complex geometries and tight tolerances, combining advanced reality capture with parametric modeling provides a precise path forward. The Challenge of Complex Geometries In many industrial and mechanical applications, relying on hand measurements for worn, damaged, or complex items introduces room for error. Downtime mounts quickly when replacement parts or structural interfaces do not fit right the first time. Capturing exact as-built conditions on-site in regions like Charmhaven requires a non-contact, high-accuracy approach to eliminate guesswork. The Solution: 3D Laser Scanning & Mechanical Modeling By deploying 3D Laser Scanning , we capture high-density point clouds of physical assets directly on-site. This data acts as a digital blueprint, recording every contou...
Location: Charmhaven NSW 2263, Australia
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