Monday, 19 January 2026

Engineering-Led LiDAR & Mechanical Design for Mining in Singleton, NSW

 

Engineering-Led LiDAR & Mechanical Design for Mining in Singleton, NSW

Mining projects in the Upper Hunter Valley operate in one of Australia’s most mature coal regions. Around Singleton, NSW, many sites are characterised by brownfield assets, long-life plant, and infrastructure that has evolved through decades of incremental upgrades.

In these environments, engineering decisions based on assumptions introduce real risk.

This is where engineering-led LiDAR scanning plays a critical role.


Why LiDAR Matters in the Hunter Valley

Coal operations around Singleton typically face:

  • Incomplete or outdated as-built drawings

  • Multiple generations of undocumented plant modifications

  • Tight shutdown windows aligned to production schedules

  • High consequences of rework in live operating environments

Traditional measurement methods struggle under these conditions. Engineering-grade LiDAR allows accurate capture of existing conditions before design decisions are made — reducing uncertainty and downstream risk.




From Reality Capture to Engineering Outcomes

LiDAR on its own does not reduce risk.

The value comes when reality capture is integrated with mechanical and structural engineering, enabling:

  • Accurate modelling of existing conveyors, CHPPs, and plant infrastructure

  • Early identification of clashes, access issues, and constructability constraints

  • Elimination of site measurement during shutdowns

  • Fabrication-ready drawings aligned to real site conditions

For Hunter Valley coal projects, this approach supports safer shutdowns, improved cost certainty, and fit-first-time installation.


Supporting Mining & CHPP Projects in Singleton



Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services for mining and heavy-industry projects in Singleton and the Upper Hunter Valley.

Our work focuses on:

  • Brownfield coal assets

  • CHPP and bulk materials handling infrastructure

  • Shutdown-driven upgrades and replacements

  • Heavy plant, conveyors, and access systems

👉 Learn more about our engineering-led LiDAR and mechanical design services for mining in Singleton, NSW:
https://www.hamiltonbydesign.com.au/home/engineering-across-australia/engineering-led-lidar-mechanical-design-for-mining-heavy-industry/engineering-led-lidar-mechanical-design-for-mining-heavy-industry-singleton-nswengineering-led-lidar-mechanical-design-for-mining-heavy-industryengineering-led-lidar/


Engineering First, Technology Second

LiDAR is a powerful tool — but it is engineering judgement that turns captured data into safe, buildable outcomes.

For mining projects in established coal regions like the Hunter Valley, combining engineering expertise with reality capture provides confidence in environments where assumptions are costly.