3D LiDAR Scanning at Tomago – Reducing Shutdown Risks in Aluminium Processing Plants

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Supporting Industrial Maintenance, Plant Modifications and Mechanical Engineering in Tomago, NSW Industrial facilities in Tomago, near Newcastle in New South Wales, operate with complex mechanical equipment, structural steelwork, pipework, conveyors and processing infrastructure. For aluminium smelting and associated manufacturing operations, maintaining accurate information about existing plant conditions is essential when planning equipment upgrades, replacement components and maintenance shutdowns. Hamilton By Design provides 3D LiDAR scanning, point cloud modelling and mechanical engineering services to support industrial facilities throughout Tomago, Newcastle and the Hunter Region. Why Accurate Plant Measurements Matter Industrial plant modifications can be challenging when existing drawings are outdated, incomplete or do not reflect changes made during previous maintenance activities. Traditional site measurements may also miss important details, particularly around congested pi...

Fabrication Drawings

Fabrication Drawings

Engineering Experience Built on Decades of Real-World Delivery

At Hamilton By Design, we bring together decades of hands-on mechanical and structural engineering experience, supporting Australia’s mining, manufacturing, and heavy industrial sectors.

Our foundation is built on practical, site-based engineering, not just theory. We understand the realities of operating plants, shutdown pressures, and fabrication constraints—because we’ve worked in them.


From Traditional Drafting to Advanced Digital Engineering

Our approach combines proven engineering fundamentals with modern digital tools.

We have evolved from traditional drawing board drafting and manual checking into a fully integrated digital engineering workflow that includes:

  • Engineering-grade 3D LiDAR scanning
  • Point cloud to CAD modelling
  • SolidWorks mechanical design and assemblies
  • Finite Element Analysis (FEA) and verification
  • Fabrication-ready 2D and 3D documentation

This hybrid approach ensures that every design is accurate, practical, and buildable the first time.


What Sets Hamilton By Design Apart

We don’t just produce drawings — we deliver engineering outcomes.

Our difference lies in:

  • Engineer-led scanning and modelling (not survey-only data capture)
  • Deep understanding of brownfield plant constraints
  • Focus on fit-for-purpose, fabrication-ready design
  • Ability to work in live operating environments
  • Strong emphasis on reducing rework, downtime, and risk

We design with the end result in mind:
👉 installation that works first time, every time





Industry Experience That Matters

Our experience spans a wide range of heavy industries, including:

Mining & Mineral Processing

  • CHPP upgrades and plant modifications
  • Conveyor systems, transfer chutes, and material handling
  • Pumping systems and slurry transport
  • Shutdown and maintenance engineering

Steelmaking & Heavy Industry

  • Structural upgrades and replacements
  • Process equipment design and optimisation
  • Maintenance and reliability improvements

Manufacturing & Industrial Facilities

  • Machinery design and process optimisation
  • Layout development and plant upgrades
  • Reverse engineering of existing assets

This cross-industry experience allows us to deliver practical solutions that integrate into existing operations. 


Engineering | Drafting | Laser Scanning

Designed for Real-World Fabrication

Every project we deliver is developed with a clear focus on:

  • Constructability
  • Access and installation constraints
  • Material selection and durability
  • Maintenance and operational usability

We don’t design in isolation—we design for the people who build, install, and operate the equipment.


Engineering-Led, End-to-End Delivery

From initial site capture through to final drawings, Hamilton By Design provides a single accountable workflow:

  1. Site-based 3D scanning
  2. Data processing and validation
  3. Engineering design and modelling
  4. Fabrication-ready documentation

This integrated process reduces risk, eliminates ambiguity, and ensures alignment across all project stakeholders.


Experience the Difference

At Hamilton By Design, we combine:

  • Real-world engineering experience
  • Advanced digital tools
  • Practical, outcome-driven thinking

The result is engineering that is not only accurate—but ready to build, install, and perform.










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