Tuesday, 3 February 2026

Every Shutdown Matters — How FARO LiDAR As-Builts Save Time, Money and Risk

 Every Shutdown Matters — How FARO LiDAR As-Builts Save Time, Money and Risk

Shutdowns are expensive, tight windows where every minute and every decision has a cost. Yet so many shutdown teams still rely on outdated drawings, manual measurements and guesswork — rather than knowing exactly what exists in the plant before design and fabrication begin.

That’s where FARO LiDAR as-built scanning makes a dramatic difference.

If your shutdown project expects components to “just fit” without an accurate as-built model, you’re risking rework, delays and blown budgets.



Why As-Builts Matter

Plants evolve over time:

  • steel moves under load

  • pipework gets rerouted

  • emergency repairs change geometry

  • modifications go undocumented

  • equipment swaps don’t make it back to CAD

By the time you plan a shutdown, the drawings on file are often not representative of the real plant conditions. Designing from legacy data is a setup for site clashes and costly fixes during the outage.

FARO LiDAR Captures What’s Really There

Laser scanning captures the true as-built plant geometry in high-resolution point clouds. This becomes the single source of truth for:

✔ accurate design
✔ clash detection
✔ fabrication-ready models
✔ installation sequencing
✔ reduced site rework

Suddenly, ambiguity disappears — and confidence increases.

How This Helps Shutdowns Fit Together

Instead of relying on assumptions or outdated plans:

  • designers work in real coordinates

  • fabricators build to actual conditions

  • site crews install with confidence

  • shutdown risk is reduced

  • costs stay under control

Scanning before design is not an unnecessary add-on — it’s foundational to predictable shutdown outcomes.



Read the Full Guide

We’ve published a detailed article explaining how FARO LiDAR as-builts support every stage of shutdown planning and execution:

👉 Every Shutdown Matters — FARO LiDAR As-Builts
https://www.hamiltonbydesign.com.au/every-shutdown-matters-faro-lidar-as-builts/