Sunday, 25 January 2026

Mechanical Engineering Services in Sydney:

 

Mechanical Engineering Services in Sydney: Why Engineering-Led Design Matters on Real Projects

When construction, upgrades, or plant modifications are planned, the quality of the mechanical engineering behind the project often determines whether the job runs smoothly — or turns into a costly sequence of redesigns, variations, and site delays.

Across Sydney and the Central Coast, many facilities and construction projects operate in complex, constrained, and often live environments. In these conditions, generic design assumptions and disconnected drafting simply don’t work.

That’s why more builders, project managers, and asset owners are turning to engineering-led mechanical design services that are grounded in real site conditions and focused on constructability.


Mechanical engineering design and BIM modelling for industrial plant and building services



Why Mechanical Engineering Is More Than Just Drawings

Mechanical engineering is not just about producing layouts. On real projects, it must account for:

  • Existing structures and services

  • Access and maintenance requirements

  • Fabrication constraints

  • Installation sequencing

  • Compliance and safety considerations

Without proper engineering oversight, designs may look correct on paper but fail when they reach site — leading to clashes, rework, and delays.

Engineering-led services ensure that designs are buildable, compliant, and suited to the actual operating environment.


Supporting Live and Operational Sites

Many Sydney projects take place in:

  • Hospitals and healthcare facilities

  • Commercial buildings with tenants in place

  • Industrial plants and processing facilities

  • Infrastructure and transport environments

In these settings, shutdowns are costly and access is limited. Mechanical engineering must work hand-in-hand with:

  • Reality capture and as-built verification

  • Staged construction planning

  • Coordination with multiple trades

Accurate mechanical design reduces the need for intrusive investigations and helps project teams plan works safely and efficiently.


From Concept Through to Fabrication and Installation

Strong mechanical engineering support doesn’t stop at design. It should extend through:

  • Detailed modelling and coordination

  • Fabrication-ready drawings

  • Installation sequencing support

  • Integration with project and systems management

This approach reduces handovers between disconnected consultants and keeps accountability within a single technical workflow.


Engineering That Supports Long-Term Asset Performance

For asset owners and facilities managers, mechanical engineering also plays a major role in:

  • Maintenance access planning

  • Equipment lifecycle forecasting

  • Future upgrade strategies

  • Compliance and risk management

Well-designed mechanical systems are easier to maintain, safer to operate, and more adaptable to future requirements.


Engineering-Led Mechanical Services in Sydney

Hamilton By Design provides mechanical engineering services across Greater Sydney and the Central Coast, supporting:

  • Construction projects

  • Plant and services upgrades

  • Industrial and infrastructure works

  • Asset management and compliance requirements

Their services combine:

  • Engineering design

  • BIM and CAD modelling

  • Reality capture integration

  • Project and systems management

  • Fabrication and machining support

This integrated approach ensures that engineering decisions are informed by real site conditions and practical delivery requirements.


Learn More About Mechanical Engineering Services in Sydney

If you are planning construction works, plant upgrades, or facility modifications and want engineering that is focused on constructability, safety, and long-term performance, you can learn more here:



👉 Mechanical Engineering Services in Sydney – Hamilton By Design

https://www.hamiltonbydesign.com.au/mechanical-engineering-services-sydney/

Saturday, 24 January 2026

From Site Scanning to Fabrication Drawings

 

From Site Scanning to Fabrication Drawings: How Local Projects Get Built Right

Engineering Drafting Services – Central Coast

Accurate measurements are the foundation of every successful engineering and construction project. On the Central Coast, many upgrades, retrofits, and new installations rely on existing structures — which means accurate site data is critical before design or fabrication can even begin.

At Hamilton By Design, we regularly support local projects by combining on-site measurement, digital scanning, and professional engineering drafting to deliver drawings that can be confidently built from.

From site scanning to fabrication drawings, Hamilton By Design supports Central Coast engineering projects with accurate measurement and construction-ready drafting. Learn more.


Why Site Measurement Matters in Engineering Projects

Whether it’s a plant upgrade, new platform, equipment installation, or structural modification, relying on outdated or incomplete drawings is risky. Even small dimensional errors can lead to:

  • parts not fitting on site

  • rework during fabrication

  • delays to installation

  • safety and compliance issues

That’s why many projects start with accurate site measurement or digital scanning to capture existing conditions before any drafting or design work begins.

Using Digital Scanning to Capture Existing Conditions

Modern laser scanning and digital measurement tools allow us to quickly capture complex environments with high accuracy. This is especially useful for:

  • industrial facilities and workshops

  • plant rooms and equipment layouts

  • structural steel modifications

  • retrofit and upgrade projects

The scanned data can then be converted into CAD models and detailed drawings, forming the basis for fabrication and installation documentation.

Turning Site Data into Buildable Drawings

Collecting data is only part of the process. The real value comes from converting that information into clear, construction-ready engineering drawings.

This typically includes:

  • general arrangement (GA) drawings

  • fabrication drawings with weld details

  • machined component drawings

  • installation layouts and clearances

These drawings are what fabricators, machinists, and installers rely on to do the job right the first time.

Local Knowledge Makes a Difference

Being based on the Central Coast means we understand local site conditions, access limitations, and fabrication capabilities. We regularly work with:

  • local fabricators and machine shops

  • builders and installation contractors

  • councils and asset managers

  • industrial maintenance teams

This local experience helps ensure that drawings are not only technically correct, but also practical for how work is actually carried out in the region.

Supporting Projects from Measurement Through to Manufacture

Rather than splitting site measurement, drafting, and fabrication support across multiple providers, working with a single engineering partner can streamline the entire process.

Hamilton By Design provides:

  • site measurement and scanning

  • CAD modelling and engineering drafting

  • fabrication and machining support

  • ongoing modification and upgrade drawings

This end-to-end approach reduces handover errors and keeps projects moving.

Engineering Drafting Services on the Central Coast

If your project requires accurate site measurement followed by professional drafting and fabrication documentation, it’s important to work with a provider who understands both the design and the construction side of engineering.

You can learn more about our full engineering drafting services on the Central Coast and how we support mechanical and structural projects by visiting our drafting services page.

Engineering Drafting Services on the Central Coast - Hamilton By Design

Talk to a Local Engineering Drafting Team

From initial measurement through to workshop-ready drawings, Hamilton By Design supports Central Coast projects with practical, reliable engineering documentation.

Contact us to discuss your site, your scope of work, and how we can help move your project forward.

Contact - Hamilton By Design



Monday, 19 January 2026

Engineering-Led LiDAR & Mechanical Design for Mining in Dubbo, NSW

 

Engineering-Led LiDAR & Mechanical Design for Mining in Dubbo, NSW

Mining and heavy-industry operations across Central West New South Wales operate in environments shaped by decades of modification, expansion, and operational change. Around Dubbo, many sites are brownfield assets where legacy infrastructure, limited documentation, and live-plant constraints make traditional engineering approaches high risk.

In these environments, engineering-led LiDAR scanning is not a convenience — it is a risk-management tool.




Why LiDAR Matters in Central West NSW Mining & Industry

Projects in and around Dubbo commonly face:

  • Incomplete or outdated as-built drawings

  • Multiple generations of undocumented modifications

  • Restricted access in live operating environments

  • Tight shutdown windows and limited tolerance for rework

Relying on assumptions in these conditions can lead to fabrication errors, site rework, and shutdown overruns.

Engineering-grade LiDAR enables accurate capture of existing conditions before design decisions are made — reducing uncertainty at the earliest stage of a project.


From Reality Capture to Engineering Outcomes

LiDAR alone does not reduce risk.

The value comes when reality capture is integrated with mechanical and structural engineering, allowing project teams to:

  • Model existing conveyors, processing plant, and steelwork accurately

  • Identify clashes, access issues, and constructability constraints early

  • Eliminate site measurement during shutdowns

  • Produce fabrication-ready drawings aligned to real site conditions

For mining and heavy-industry projects in Central West NSW, this approach supports safer execution, better cost certainty, and fit-first-time installation.


Supporting Mining & Heavy Industry Projects in Dubbo

Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services for mining and heavy-industry projects in Dubbo and Central West New South Wales.

Our work focuses on:

  • Brownfield mining and industrial assets

  • Processing plants and materials-handling systems

  • Shutdown-driven upgrades and replacements

  • Heavy plant, conveyors, and access infrastructure

👉 Learn more about our engineering-led LiDAR and mechanical design services for mining in Dubbo, NSW:
https://www.hamiltonbydesign.com.au/home/engineering-services/mining-engineering-services-australia/engineering-led-lidar-mechanical-design-dubbo/




Engineering First, Technology Second

LiDAR is a powerful technology — but it is engineering judgement that turns captured data into safe, buildable outcomes.

For mining and industrial projects in regional NSW, combining engineering expertise with reality capture provides confidence in environments where assumptions are costly.

Engineering-Led LiDAR & Mechanical Design for Mining in Singleton, NSW

 

Engineering-Led LiDAR & Mechanical Design for Mining in Singleton, NSW

Mining projects in the Upper Hunter Valley operate in one of Australia’s most mature coal regions. Around Singleton, NSW, many sites are characterised by brownfield assets, long-life plant, and infrastructure that has evolved through decades of incremental upgrades.

In these environments, engineering decisions based on assumptions introduce real risk.

This is where engineering-led LiDAR scanning plays a critical role.


Why LiDAR Matters in the Hunter Valley

Coal operations around Singleton typically face:

  • Incomplete or outdated as-built drawings

  • Multiple generations of undocumented plant modifications

  • Tight shutdown windows aligned to production schedules

  • High consequences of rework in live operating environments

Traditional measurement methods struggle under these conditions. Engineering-grade LiDAR allows accurate capture of existing conditions before design decisions are made — reducing uncertainty and downstream risk.




From Reality Capture to Engineering Outcomes

LiDAR on its own does not reduce risk.

The value comes when reality capture is integrated with mechanical and structural engineering, enabling:

  • Accurate modelling of existing conveyors, CHPPs, and plant infrastructure

  • Early identification of clashes, access issues, and constructability constraints

  • Elimination of site measurement during shutdowns

  • Fabrication-ready drawings aligned to real site conditions

For Hunter Valley coal projects, this approach supports safer shutdowns, improved cost certainty, and fit-first-time installation.


Supporting Mining & CHPP Projects in Singleton



Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services for mining and heavy-industry projects in Singleton and the Upper Hunter Valley.

Our work focuses on:

  • Brownfield coal assets

  • CHPP and bulk materials handling infrastructure

  • Shutdown-driven upgrades and replacements

  • Heavy plant, conveyors, and access systems

👉 Learn more about our engineering-led LiDAR and mechanical design services for mining in Singleton, NSW:
https://www.hamiltonbydesign.com.au/home/engineering-across-australia/engineering-led-lidar-mechanical-design-for-mining-heavy-industry/engineering-led-lidar-mechanical-design-for-mining-heavy-industry-singleton-nswengineering-led-lidar-mechanical-design-for-mining-heavy-industryengineering-led-lidar/


Engineering First, Technology Second

LiDAR is a powerful tool — but it is engineering judgement that turns captured data into safe, buildable outcomes.

For mining projects in established coal regions like the Hunter Valley, combining engineering expertise with reality capture provides confidence in environments where assumptions are costly.

Engineering-Led LiDAR & Mechanical Design for Mining in Cobar, NSW

 

Engineering-Led LiDAR & Mechanical Design for Mining in Cobar, NSW

Mining operations in regional and remote Australia rarely benefit from clean, up-to-date drawings. In established mining districts like Cobar, NSW, most sites are brownfield environments — shaped by decades of modifications, upgrades, and shutdown work.

For these operations, engineering decisions based on assumptions create real risk.

That’s where engineering-led LiDAR scanning becomes a critical tool.


Why LiDAR Matters in Brownfield Mining Environments

In base-metals mining regions such as Western NSW, project teams often face:

  • Incomplete or outdated as-built drawings

  • Legacy processing plant with undocumented changes

  • Tight shutdown windows

  • High consequences of fabrication or installation errors

Traditional site measurement methods struggle in these conditions. Engineering-grade LiDAR allows accurate capture of existing conditions before design decisions are made.

When combined with mechanical and structural engineering, LiDAR becomes a risk-management tool, not just a survey technology.


From Reality Capture to Fabrication-Ready Engineering

Engineering-led LiDAR workflows support mining projects by:

  • Capturing live operating plant safely and accurately

  • Eliminating the need for site measurement during shutdowns

  • Identifying clashes, access constraints, and interface risks early

  • Producing CAD models and drawings suitable for fabrication and installation

This approach is particularly valuable for:

  • Processing plants

  • Conveyors and materials-handling systems

  • Structural steelwork and access platforms

  • Brownfield plant upgrades and compliance works


Supporting Mining Projects in Cobar and Western NSW

Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services for mining and heavy-industry projects in Cobar and Western New South Wales.

Our work focuses on brownfield assets, shutdown-driven projects, and remote operations where accuracy and constructability directly affect safety, cost, and schedule.


Mechanical engineer capturing a mining plant with LiDAR scanning, showing point cloud data integrated into engineering design workflows.



👉 Learn more about our engineering-led LiDAR and mechanical design services for mining in Cobar, NSW:


https://www.hamiltonbydesign.com.au/engineering-led-lidar-mechanical-design-cobar/



Engineering First, Technology Second

LiDAR alone does not reduce risk.
Engineering judgement is what turns captured data into safe, buildable outcomes.

For mining projects in regional NSW, combining engineering expertise with reality capture helps teams move forward with confidence — even in the most complex brownfield environments.

Wednesday, 14 January 2026

3D Laser Scanning for Engineering & Construction Projects Across Australia

 3D Laser Scanning for Engineering & Construction Projects Across Australia






Accurate engineering starts with accurate data.

Across mining, industrial, construction, and infrastructure projects, 3D laser scanning (LiDAR) has become the foundation for reliable design, fit-for-purpose fabrication, and defensible engineering decisions.

At Hamilton By Design, we provide engineering-led 3D laser scanning services that go beyond point cloud capture — delivering scan-to-CAD, as-built verification, and engineering-ready models that can be used directly in SolidWorks, Inventor, and downstream fabrication workflows.


🔍 What Is Engineering-Grade 3D Laser Scanning?

Unlike survey-only scanning, engineering-grade laser scanning focuses on:

  • Fit-for-purpose accuracy (not just dense point clouds)

  • Alignment with engineering intent and fabrication constraints

  • Verification of critical dimensions before design or shutdown work

  • Clear assumptions, tolerances, and limitations documented by an engineer

Learn more about our 3D laser scanning services for engineering projects here:
👉 https://www.hamiltonbydesign.com.au/home/engineering-services/3d-laser-scanning/


🏗 Where 3D Laser Scanning Adds the Most Value

3D scanning is commonly used for:

  • As-built capture of brownfield and legacy assets

  • Reverse engineering of existing plant and equipment

  • Structural steel upgrades and tie-ins

  • Conveyor, hopper, chute, and transfer station modifications

  • Construction verification and clash detection

We explain how scanning fits into real engineering workflows on this page:
👉 https://www.hamiltonbydesign.com.au/home/engineering-services/3d-laser-scanning/3d-laser-scanning-for-engineering-projects/


📍 3D Scanning Services Across Australia

Hamilton By Design supports projects nationwide, including:

Each regional service is supported by the same engineering-led scanning methodology, regardless of location.


🧠 Beyond the Point Cloud

We regularly publish insights on:

  • As-built documentation using LiDAR

  • Engineering accountability in scan-to-CAD workflows

  • Why poorly planned scans lead to shutdown risk and rework

Explore related articles and scanning topics here:
👉 https://www.hamiltonbydesign.com.au/tag/as-built-documentation/
👉 https://www.hamiltonbydesign.com.au/beyond-sight/


Why Engineering-Led 3D Scanning Matters

Projects fail when:

  • Scans are captured without engineering context

  • Critical interfaces aren’t verified

  • Models don’t reflect fabrication reality

Engineering-led scanning ensures the data can be used, trusted, and defended — not just visualised.

If your project requires accurate as-built data, fit-for-purpose CAD models, or shutdown-critical verification, explore our full 3D laser scanning capability here:
👉 https://www.hamiltonbydesign.com.au/home/engineering-services/3d-laser-scanning/


📩 Get in Touch

Hamilton By Design provides 3D laser scanning, CAD modelling, and mechanical engineering services across Australia.

📍 Mining | Industrial | Infrastructure | Construction
📐 Engineering-led, fabrication-aware, fit-for-purpose

👉 https://www.hamiltonbydesign.com.au/contact/

Drafting Capacity for Today’s Projects: Why Process Matters

 

Drafting Capacity for Today’s Projects: Why Process Matters

Engineering and construction projects today are delivered under tighter timeframes, increased compliance requirements, and fluctuating workloads. In this environment, access to reliable drafting capacity is critical — but capacity alone is not enough.





What matters is how drafting is supported.

At Hamilton By Design, drafting capacity is delivered within an integrated scan → model → detail → check workflow. This ensures drawings are developed from verified site information, structured CAD models, and formal checking processes — reducing the risk of rework and improving buildability.

This approach is particularly valuable on:

  • Brownfield and existing assets

  • Industrial, mining, and infrastructure projects

  • Upgrade and modification work

  • Projects with compressed delivery schedules

Rather than treating drafting as an isolated task, it is aligned with engineering intent, real-world conditions, and documentation standards.

To learn more about how this workflow supports modern project delivery, read the full article here:

👉 Drafting Capacity for Today’s Projects – An Integrated Workflow





Australian Engineering Standards: Why They Matter on Real Projects

 

Australian Engineering Standards: Why They Matter on Real Projects

Australian Engineering Standards play a critical role in ensuring engineering, construction, and industrial projects are safe, compliant, and defensible.

On real-world projects — particularly existing buildings, industrial facilities, mining sites, and brownfield upgrades — applying standards correctly depends on more than theory. It requires accurate information, engineering judgement, and documentation that reflects what actually exists on site.

Standards such as AS 1657 (access systems), AS 3990 (mechanical equipment steelwork), and AS 4100 (steel structures) are not just references in a design guide. They directly influence how structures are assessed, modified, and built — especially when legacy drawings are incomplete or outdated.

At Hamilton By Design, Australian Standards are applied as part of an engineering-led workflow, integrating structural engineering, 3D laser scanning, as-built documentation, and practical design review.

If you’d like a clear explanation of which Australian Engineering Standards are commonly applied and how they shape real engineering and documentation outcomes, read the full article here:

👉 Australian Engineering Standards – How They Shape Real Projects
https://www.hamiltonbydesign.com.au/australian-engineering-standards/

Understanding how standards apply in practice helps reduce risk, improve safety, and support better long-term asset decisions.

Why Structural Engineering Matters More Than Ever on Real-World Projects

 

Why Structural Engineering Matters More Than Ever on Real-World Projects

Structural engineering is often misunderstood as something that only applies to large buildings or new developments. In reality, it plays a critical role across industrial facilities, mining sites, power infrastructure, and existing buildings, where safety, constructability, and compliance are non-negotiable.

On real projects—especially upgrades, refurbishments, and brownfield works—structural engineering is not just about calculations. It is about understanding what already exists, how it behaves, and how new works can be safely integrated.


The challenge with existing structures

Many sites operate with:

  • Outdated drawings

  • Incomplete documentation

  • Structures that have been modified multiple times

  • Unknown load paths or undocumented reinforcements

When new equipment, access platforms, or structural upgrades are introduced without proper engineering assessment, the risk of rework, safety issues, and non-compliance increases significantly.

This is where professional structural engineering becomes essential.


What structural engineering actually delivers

Structural engineering provides confidence that structures can safely support:

  • Applied loads

  • Environmental effects

  • Equipment and access systems

  • Construction and maintenance activities

It involves assessing materials, connections, load paths, and existing conditions to ensure that structures are safe, stable, and fit for purpose throughout their life.

On industrial and construction projects, this often includes:

  • Structural steel design and verification

  • Platforms, walkways, and access structures

  • Modifications to existing frames and buildings

  • Strengthening and upgrade works


Why structural drafting is just as important as engineering

Even the best engineering design can fail if it is not clearly documented.

Structural drafting translates engineering intent into clear, buildable drawings that fabricators and contractors can rely on. Without proper drafting:

  • Critical details can be misinterpreted

  • Fabrication errors become more likely

  • Installation delays and site changes increase

When structural engineering and drafting are aligned, designs are easier to build, safer to install, and simpler to verify.


Structural engineering in brownfield and live environments

Unlike greenfield projects, existing sites introduce additional complexity:

  • Restricted access

  • Live operations

  • Unknown tolerances

  • Legacy construction methods

Structural engineering in these environments requires a practical, experience-driven approach—one that considers constructability, sequencing, and real-world constraints, not just theoretical design.

This is particularly important for:

  • Mining and industrial facilities

  • Power generation and utilities

  • Manufacturing plants

  • Existing buildings undergoing refurbishment


Engineering that supports compliance and safety

Structural engineering also underpins compliance with:

  • Australian Standards

  • Safety-in-design obligations

  • Asset integrity requirements

  • Construction and maintenance safety

Clear, well-documented structural engineering decisions provide confidence for asset owners, contractors, and regulators alike.


Structural engineering at Hamilton By Design

At Hamilton By Design, structural engineering is delivered with a strong focus on:

  • Existing conditions and real-world constraints

  • Buildability and fabrication practicality

  • Clear, usable documentation

  • Integration with structural drafting and digital engineering workflows

Our approach ensures that structural solutions are not only compliant, but practical to construct and maintain.

To learn more about how we deliver structural engineering across industrial, construction, and infrastructure projects, visit our Structural Engineering page:
👉 https://www.hamiltonbydesign.com.au/structural-engineering/


Final thoughts

Structural engineering is not just about numbers—it is about making structures work safely in the real world.

Whether you are planning upgrades, new installations, or assessing existing assets, investing in proper structural engineering reduces risk, improves safety, and delivers better long-term outcomes.


Thinking about a structural upgrade or modification?

If your project involves new loads, structural changes, or working with existing assets, professional structural engineering support can make all the difference.

Explore our Structural Engineering services to see how Hamilton By Design can support your next project:
👉 https://www.hamiltonbydesign.com.au/structural-engineering/

Drafting Services

 

Drafting Services That Are Built on Engineering, Not Guesswork

When drafting is treated as a standalone service, problems usually follow — drawings that don’t reflect site reality, clashes during installation, or components that simply don’t fit.

At Hamilton By Design, our drafting services are engineering-led, informed by LiDAR scanning, site experience, and real-world fabrication constraints. The result is documentation that contractors, fabricators, and engineers can actually rely on.


Why Drafting Alone Is Often Not Enough

Many drafting services rely on:

  • Incomplete site measurements

  • Outdated or incorrect legacy drawings

  • Assumptions made without engineering oversight

This approach increases risk — particularly on industrial, mining, and brownfield projects where accuracy and fit-up matter.

Hamilton By Design takes a different approach.


Engineering-Led Drafting Services

Our drafting services are supported by mechanical engineering expertise and engineering-grade LiDAR scanning, ensuring drawings reflect what truly exists on site.

We provide drafting support for:

  • Mechanical and structural steelwork

  • Industrial plant and equipment

  • Platforms, walkways, and access systems

  • Brownfield upgrades and modifications

  • Fabrication-ready workshop drawings

All documentation is developed with constructability, safety, and compliance in mind.


The Role of LiDAR Scanning in Accurate Drafting

Where required, we integrate 3D LiDAR scanning to capture precise site geometry before drafting begins. This allows us to:

  • Eliminate manual measurement errors

  • Capture complex and congested environments

  • Model existing assets accurately

  • Reduce rework and site clashes

This is especially valuable for shutdown-critical works and retrofit projects.


Built for Fabrication, Installation, and Compliance

Our drafting is not produced in isolation. It is developed to support:

  • Fabrication and machining

  • Site installation and fit-up

  • Engineering verification where required

  • Australian Standards-aligned outcomes

We draft how fabricators think, not just how software draws.


Learn More About Our Drafting & LiDAR Services

If you’re looking for drafting services that are grounded in engineering reality, supported by accurate site data, and delivered with accountability, we can help.

👉 Learn more about our Drafting & LiDAR Scanning Services

Hamilton by design Logo




About Hamilton By Design

Hamilton By Design is an Australian mechanical engineering consultancy delivering engineer-led drafting, LiDAR scanning, CAD modelling, reverse engineering, and verification services for industrial, mining, fabrication, and construction projects across Australia.

Tuesday, 13 January 2026

Terrestrial vs LiDAR Scanners

 

Terrestrial vs LiDAR Scanners: What’s the Difference and Why It Matters

The terms terrestrial scanner and LiDAR scanner are often used interchangeably — but they don’t mean the same thing.

Understanding the difference is important, particularly when scan data is used for engineering design, fabrication, or as-built documentation.

In this post, we explain the difference in plain language and outline when each scanning approach is fit-for-purpose.



Terrestrial, mobile SLAM and drone LiDAR scanners capturing an industrial plant with engineers reviewing point cloud data and drawings



What Is LiDAR?

LiDAR (Light Detection and Ranging) is the technology used to measure distance.

It works by:

  • Emitting laser pulses

  • Measuring how long the laser takes to return

  • Converting those measurements into a 3D point cloud

LiDAR is used across construction, mining, engineering, and infrastructure projects because it can capture complex geometry quickly and accurately.


What Is a Terrestrial Scanner?

A terrestrial scanner describes how a LiDAR scanner is deployed.

Terrestrial scanning means the scanner is:

  • Ground-based

  • Typically tripod-mounted

  • Capturing data from fixed, controlled positions

Most modern terrestrial scanners use LiDAR technology, but the term terrestrial refers to the deployment method, not the measurement system.


How the Two Terms Relate

Put simply:

LiDAR is the technology.
Terrestrial is the platform.

Most terrestrial scanners are LiDAR scanners — but not all LiDAR scanners are terrestrial.

Other common LiDAR platforms include:

  • Mobile or SLAM scanners

  • Vehicle-mounted scanners

  • Drone or aerial LiDAR

Each has strengths and limitations depending on how the data will be used.


Why This Matters for Engineering Projects

Problems often arise when:

  • A LiDAR scan is assumed to be engineering-grade

  • Mobile or SLAM scans are used for fabrication or fit-up

  • Accuracy and limitations aren’t aligned with the intended outcome

This doesn’t mean one method is wrong — it means scanner choice should match project risk, accuracy requirements, and deliverables.


Which Scanning Method Should You Use?

A simple guide:

  • Fabrication or replacement parts → Terrestrial LiDAR

  • Shutdown-critical fit-up → Terrestrial LiDAR

  • Structural verification → Terrestrial LiDAR

  • Rapid site context or layout → Mobile / SLAM LiDAR

  • Large areas or access constraints → Drone LiDAR

There is no single “best” scanner — only the most suitable scanner for the outcome you need.


Engineering-Led Scanning

When scan data feeds into engineering design or documentation, higher-control scanning methods are typically required to support defensible outcomes and meet engineering expectations.

That doesn’t remove choice — it simply ensures the assumptions and limitations are clear from the start.


Learn More

We’ve published a full breakdown on our website explaining:

  • Terrestrial vs mobile vs drone LiDAR

  • Accuracy, control, and risk differences

  • How scanning choices affect engineering outcomes

Read the full article here:
https://www.hamiltonbydesign.com.au/difference-between-terrestrial-and-lidar-scanner/

If you’re unsure which scanning approach suits your project, we’re always happy to discuss the options.


About Hamilton By Design

Hamilton By Design is an Australian mechanical engineering consultancy providing engineering-led 3D scanning, reverse engineering, and as-built documentation for industrial, construction, and manufacturing projects.

#Engineering #3DScanning #LiDAR

Thursday, 8 January 2026

Hunter Valley Laser Scanning Built for SolidWorks & Autodesk Inventor

 

Hunter Valley Laser Scanning Built for SolidWorks & Autodesk Inventor

Laser scanning is only valuable if the data can actually be used for engineering and design.

Across the Hunter Valley, many mining, power generation, and industrial projects rely on SolidWorks and Autodesk Inventor for mechanical design, fabrication, and modification work. In these environments, a scan that cannot be used directly in CAD software introduces risk, delays, and unnecessary cost.

That’s why Hamilton By Design provides engineering-grade laser scanning in the Hunter Valley, specifically delivered so scan data can be used directly in SolidWorks and Autodesk Inventor.

👉 Learn more here:
https://www.hamiltonbydesign.com.au/hunter-valley-laser-scanning-solidworks-inventor/


Why CAD-Ready Laser Scanning Matters

Many laser scanning services focus on data capture only. While the point cloud may look impressive, it often falls short when it comes time to design:

  • Poor registration or alignment

  • Insufficient accuracy for mechanical tolerances

  • Data that cannot be reliably modelled in CAD

  • Extra time spent cleaning or reworking scans

Why spend money on a scan that can’t be used for engineering?

Hamilton By Design plans and executes laser scanning as an engineering input, not just a visual deliverable.


Engineer performing engineering-grade laser scanning of a dragline excavator at a Hunter Valley mine for SolidWorks and Autodesk Inventor design




Engineering-Grade Scanning for Real Outcomes

Hamilton By Design delivers Hunter Valley laser scanning that supports:

  • Direct use in SolidWorks

  • Accurate referencing in Autodesk Inventor

  • Fabrication-ready modelling

  • Mechanical and structural modification work

Our scanning workflows are designed so captured data integrates seamlessly into CAD environments, reducing rework and accelerating project delivery.


Typical Hunter Valley Applications

Laser scanning that is usable in SolidWorks and Inventor is critical for:

  • Mining equipment upgrades and modifications

  • Draglines, conveyors, and transfer stations

  • CHPP and materials handling infrastructure

  • Power generation and utility assets

  • Brownfield industrial upgrades and shutdown work

In these environments, accuracy and usability matter far more than visual appearance.


Engineer-Led Laser Scanning

At Hamilton By Design, laser scanning is delivered by engineers who understand how the data will be used.

This ensures:

  • Scan resolution matches design intent

  • Critical interfaces are captured correctly

  • CAD modelling can begin immediately

  • Accountability is maintained from scan through to design

The result is scan data that engineers can trust.


Deliverables That Add Real Value

Depending on project requirements, Hamilton By Design can provide:

  • Registered, engineering-grade point clouds

  • CAD-ready reference data

  • Section views and alignment references

  • Models and drawings derived directly from scan data

All deliverables are scoped to support engineering, fabrication, and construction, not just visualisation.


Hunter Valley Laser Scanning That Can Actually Be Used

Laser scanning should remove uncertainty, not create more work.

By delivering CAD-ready laser scanning for SolidWorks and Autodesk Inventor, Hamilton By Design supports Hunter Valley projects with data that can be used immediately for design, modification, and installation.

🔗 Learn more about our Hunter Valley laser scanning services:
https://www.hamiltonbydesign.com.au/hunter-valley-laser-scanning-solidworks-inventor/

🌐 Explore our full range of engineering and scanning services:
https://www.hamiltonbydesign.com.au/