Monday, 29 September 2025

A Comprehensive Review of 3D Scanning Technologies for Civil and Industrial Applications

 3D Scanning

3D scanning has become a cornerstone of modern civil engineering, architecture, manufacturing, and plant design. This paper critically reviews major scanning technologies—terrestrial laser scanning (TLS), structured-light scanning, laser triangulation, photogrammetry, and contact metrology—and compares their accuracy, benefits, limitations, and suitability for key use cases. Drawing on peer-reviewed literature and engineering media, we highlight where each method excels and where it falls short, especially for high-precision applications such as toolmaking, precision machining, and additive manufacturing.

3D scanning converts real-world geometry into digital data, typically a point cloud or mesh, which can then be used for modelling, simulation, and fabrication. Over the past two decades, scanning technologies have matured, with applications ranging from cultural heritage documentation to automated quality inspection. The goal of this review is to establish a clear mapping between technology classes, their achievable accuracy, and their suitability for civil scale vs. precision manufacturing contexts.






Terrestrial Laser Scanning (TLS) and LiDAR

Principles

TLS systems emit laser pulses and measure their time-of-flight or phase shift to calculate distances. Modern scanners such as the FARO Focus S70, Leica RTC360, and Trimble X7 can acquire nearly one million points per second.

Strengths

  • Coverage: TLS can capture entire building sites, tunnels, or processing plants rapidly.
  • Accuracy: Peer-reviewed studies report 2–6 mm accuracy at ranges up to 50 m, sufficient for as-built verification and clash detection.
  • Robustness: Performs well under varying lighting conditions and is IP-rated for outdoor use.

Limitations

  • Precision Ceiling: TLS does not achieve sub-millimetre accuracy required for component metrology.
  • Occlusion: Line-of-sight issues necessitate multiple scan positions and registration.

Applications

  • Civil infrastructure documentation
  • Mining site surveys and volumetric analysis
  • Digital twins and BIM model verification
3D Scanning



Structured-Light and Laser-Triangulation Scanners

Principles

Structured-light scanners project a known fringe pattern onto an object, while laser-triangulation scanners sweep a laser line. Both triangulate surface coordinates based on camera observations.

Strengths

  • Resolution: Laboratory tests achieve tens of microns accuracy.
  • Speed: Can capture full-field 3D data in seconds.

Limitations

  • Surface Sensitivity: Reflective or transparent objects require surface preparation (e.g., matte spray).
  • Working Volume: Limited to small and medium objects.

Applications

  • Reverse engineering of mechanical components
  • Quality control and inspection
  • Cultural heritage digitization


3D Scanning



Photogrammetry and Image-Based 3D Reconstruction

Principles

Photogrammetry uses overlapping images to identify matching features and triangulate their 3D positions.

Strengths

  • Low Cost: Requires only cameras and software.
  • Scalability: Effective for large scenes, façades, or aerial surveys using UAVs.

Limitations

  • Accuracy: Typically, centimetre-level for site-scale projects unless precisely controlled.
  • Processing Time: Computationally intensive.

Applications

  • Archaeological documentation
  • Terrain modeling
  • Façade inspection


3D Scanning



Contact Metrology (CMM)

Coordinate measuring machines (CMMs) and tactile probes provide the highest accuracy (sub-10 µm). These remain the gold standard for toolmaking, precision machining, and additive manufacturing validation.



Comparative Analysis

Technology

Typical Accuracy

Scale

Strengths

Limitations

TLS / LiDAR

2–6 mm @ 10–50 m

Buildings, sites

Rapid coverage, robust

Not sub-mm, occlusion issues

Structured Light

0.03–0.1 mm

Small/medium parts

High resolution, fast

Sensitive to lighting

Laser Triangulation

~0.03 mm

Small/medium parts

Good for reflective parts

Slower, manual handling

Photogrammetry

cm-level (site scale)

Large areas

Low-cost, flexible

Lighting & texture dependent

CMM

<0.01 mm

Components

Metrology-grade

Slow, contact only




The literature consistently shows TLS and LiDAR to be optimal for civil and industrial as-built capture, offering a balance of speed and millimetre accuracy. For precision applications (<0.1 mm tolerances), structured-light and CMM techniques remain essential. Hybrid workflows—TLS for context + structured-light for components—are increasingly common.


3D scanning technologies must be selected based on the required tolerance, environment, and object scale. TLS and LiDAR are indispensable for large-scale civil and plant projects, but cannot replace CMM or structured-light scanning for toolmaking or precision additive manufacturing. Future research should focus on improving field calibration methods, integrating multi-sensor data, and standardizing accuracy reporting to enable consistent comparisons across platforms.


More Information

Comparison TLS vs Photogrammetry

“Comparison of TLS and photogrammetric 3D Data Acquisition Techniques” (ISARC 2022)

A case study comparing TLS and photogrammetry in construction, discussing accuracy, cost, and feasibility. iaarc.org

Errors in Structured Light Scanners & standards

“Sources of Errors in Structured Light 3D Scanners” (NIST)

Discusses error sources and how VDI/VDE 2634 guidelines are used to benchmark structured-light systems. NIST

Accuracy in Structured-Light Systems

“Precision and Accuracy Parameters in Structured Light 3-D Scanning”

Empirical study of how design/calibration parameters affect accuracy, based on VDI/VDE 2634 Part 2. ISPRS Archives+1

Structured Light performance testing

“Structured light scanning artifact-based performance study”

Practical evaluation of uncertainty / repeatability of structured-light systems. hammer.osu.edu

TLS review & applications

“A review of terrestrial laser scanning (TLS)-based technologies for deformation monitoring”

Survey of TLS methods, uncertainty models, registration, and applications in civil engineering. ScienceDirect

TLS vs SfM Photogrammetry

“A comparison of terrestrial laser scanning and structure-from-motion photogrammetry as methods for digital outcrop acquisition”

Comparison of TLS and SfM methods in geoscience / field conditions. Geoscience World

Photogrammetry + TLS in industrial inspections

“UAS Photogrammetry and TLS Technology: A Novel Approach to Industrial Tank Diagnostics”

Demonstrates combining TLS + UAV photogrammetry for inspection of tanks, deformation detection. MDPI

Standards / guidelines for optical 3D measurement

“VDI/VDE 2634–1 performance evaluation tests and …”

Discussion of the VDI/VDE 2634 series and international standards (ISO 10360-13) for 3D optical measuring systems. ScienceDirect

Recent standard / performance evaluation for structured light

“VDI/VDE 2634-2 and ISO 10360-13 Performance Evaluation Tests”

Examines sensitivity of standard tests and systematic errors in structured-light systems. NIST



Scanning Engineering Applications




Choosing the right 3D scanner for an engineering application begins with understanding the purpose of the scan and the level of accuracy required. If the objective is to create a digital twin of a building or capture large site conditions for clash detection, terrestrial laser scanning (TLS) or LiDAR systems are the most suitable because they cover wide areas quickly and offer millimetre-level accuracy. For large outdoor environments, TLS can be complemented by drone-based photogrammetry to extend coverage.

When the goal is to reverse engineer mechanical components, molds, or prototypes, structured-light or laser-triangulation scanners are preferred. These systems offer sub-millimetre accuracy and capture fine geometric detail, producing data that can be converted into watertight meshes and parametric CAD models. Highly reflective or transparent parts may require surface treatment to improve data quality. For very small components or applications where tolerances are below 0.05 mm—such as toolmaking or precision machining—coordinate measuring machines (CMM) or metrology-grade optical scanners remain the gold standard.

Environmental factors also play a role: dusty sites, poor lighting, or weather exposure favour robust TLS solutions, while clean, controlled environments allow high-precision optical methods to excel. Budget and workflow integration must also be considered, as higher accuracy scanners typically cost more but reduce downstream rework. Ultimately, the selection process is about matching object size, required accuracy, site conditions, and deliverable format with the scanner’s capabilities, ensuring the chosen technology is fit for purpose and cost-effective.


3D Scanning

We Don’t Sell Scanners – We Share Experience

At our firm, we are independent consulting mechanical engineers — not equipment vendors. We don’t sell scanners, which means our advice is unbiased and focused solely on what best suits your project.

If you’re considering 3D scanning for a building site, plant retrofit, or component reverse-engineering, we’re happy to share our experience with a range of technologies and workflows. Our goal is to help you make informed decisions that save time, reduce risk, and deliver reliable engineering outcomes.

Get in touch with us to discuss your application — whether you’re just exploring the possibilities of LiDAR or need guidance on converting scan data into CAD/BIM models, we can support you with practical, engineer-driven insights.









Sunday, 28 September 2025

Why Robust Structural Design Reviews Matter More Than Ever

 

Design Reviews Matter

When a spectator-roof collapsed during a community football club redevelopment, two workers were lucky to escape with only minor injuries. The incident led to a landmark case in South Australia — the first successful prosecution of its kind — and put a spotlight on the crucial role of safe design, review, and compliance in construction projects.



The case showed that even small oversights — in this instance, the specification of base-plate anchor bolts — can have serious real-world consequences. More importantly, it reinforced that engineers, designers, and certifiers all share a legal duty to get it right.

In our latest article, we explore the key lessons for the engineering and construction community, including:

  • Why design responsibility is more than a technical obligation

  • How robust review and certification processes can prevent failures

  • The importance of documentation and clear audit trails

  • How time pressures and project schedules can create hidden risks

This isn’t about pointing fingers — it’s about learning from a real-world case so that we can all raise the bar on safety and compliance.

🔗 Read the full article here →

Saturday, 20 September 2025

Beyond Sight - 3D Scanning

How 3D Laser Scanning is Redefining Reality for Design, Construction & Heritage

Imagine standing before a centuries-old cathedral, where every carved arch, every stained-glass pane, every weathered stone holds centuries of stories. Capturing its true form and condition with tape measure and camera? Tedious and prone to errors. But with 3D laser scanning, you can digitally freeze every detail—down to the imperfections—turning reality into an exact, manipulable model.

In an age where precision, speed, and data-driven decisions are non-negotiable, 3D laser scanning is no longer “nice to have”—it’s essential. Let’s explore what it is, why it’s transformative, where it’s being used most powerfully, and how you can harness its potential.





What Is 3D Laser Scanning?

At its core, 3D laser scanning (sometimes called terrestrial laser scanning, TLS) is the emission of laser pulses toward surfaces, recording the time it takes for those pulses to bounce back. From that comes a dense “point cloud” — billions of precise data points mapping shape, texture, orientation, and distance.

These point clouds become high-fidelity models, maps, meshes, or BIM[1]-ready files. Whether you’re scanning building exteriors, interiors, or industrial components, the result is more than just imagery—it’s measurable, analyzable geometry.

How It Works — The Process

  1. Preparation & Planning
    Define what you need: the level of detail (LOD), resolution, range, and whether external conditions (light, weather) will interfere.

  2. Data Capture
    Position the scanner at multiple stations to cover all surfaces. Use targets or reference markers for alignment, and capture with overlapping scans.

  3. Processing & Registration
    Merge scans to align them properly, clean noise, filter out irrelevant data (like people, moving objects), calibrate.

  4. Post-processing & Deliverables
    Convert point clouds into usable outputs—floorplans, sections, elevations, 3D meshes, BIM models, virtual walkthroughs. Run analyses (clash detection, deformation etc.).

  5. Integration & Use
    Use the data in design, restoration, facility management, or documentation. The quality of integration (into BIM, GIS, CAD) is key to unlocking value.



Key Benefits

BenefitWhat It Means in PracticeReal-World Impact
Extreme PrecisionSub-millimetre to millimetre accuracy depending on the scanner and conditions.Less rework. Better fit for retrofit, renovation, or mechanical systems in tight tolerances.
Speed + EfficiencyCollect large amounts of spatial data in far less time than traditional measurement.Faster project turnaround. Reduced site time costs.
Non-Contact / Low DisruptionGood for fragile structures, hazardous or difficult-to-access places.Preserves integrity of heritage buildings; safer for workers.
Comprehensive DocumentationFull visual & geometric context.Informs future maintenance. Acts as an archival record.
Better Decision Making & Conflict DetectionEarly clash detection; scenario simulation; what-if modelling.Avoids costly mistakes; helps build consensus among stakeholders.
Enhanced Visualisation & CommunicationStakeholders can see exactly what exists vs. what’s being proposed.Improves client buy-in, regulatory approvals, fundraising.


Applications: Where It Shines

  • Architecture & Renovation: As-built models, restoration of heritage sites.

  • Infrastructure & Civil Engineering: Bridges, tunnels, rail track alignments.

  • Industrial & Manufacturing: Machine part audits, reverse-engineering, plant layout.

  • Heritage & Preservation: Documenting fragile monuments, archaeological sites.

  • Facility Management: Digital twins, maintenance, asset tracking.

  • Environment & Surveying: Terrain mapping, forestry, flood risk mapping (especially when combined with aerial systems or mobile scanning).

Challenges & Best Practices

Nothing is perfect. To get the most out of 3D laser scanning, anticipate and mitigate:

  • Environmental factors: Light, dust, rain, reflective surfaces can introduce noise.

  • Data overload: Massive point clouds are large; need strong hardware & efficient workflows.

  • Alignment & registration errors: Overlaps, control points, and calibration are vital.

  • Skill & Planning: Good operators + good planning = much better outcomes.

Key best practices:

  • Use reference targets for precise registration.

  • Capture overlap of 30-50% between scan positions.

  • Break project into manageable segments.

  • Clean noise early.

  • Think ahead about deliverables and how clients will use the data (design, BIM, VR etc.).

Case Studies & Stories

  • Heritage in Danger: A cathedral in Europe threatened by pollution and structural decay was laser scanned. The point cloud revealed minute deformations, enabling an accurate restoration plan—saving costs and preserving history.

  • Infrastructure Efficiency: A civil engineering firm reduced design clashes by 80% on a complex highway project by integrating scans with their BIM workflow.

  • Industrial Switch-Over: Manufacturing plant layout was reconfigured using scan data; downtime reduced because the virtual model matched reality better than the old blueprints.

Software, Tools & Ecosystem

While scanners are vital, the software ecosystem is what unlocks value. Tools that turn raw data into actionable insights include:

  • Reality capture tools (processing point clouds).

  • BIM / CAD integration (e.g. Revit, AutoCAD).

  • Visualization tools (VR, AR, walkthrough).

  • Data sharing & collaboration platforms.

  • Cloud storage / processing if large point clouds.

SaaS/cloud-based workflows are increasingly important to share among remote teams, facilitate stakeholder review, and ensure data is accessible beyond just technical users.

Why It Matters Now

  • Global pressures (heritage, sustainability, faster build cycles, remote work) are raising the bar.

  • Clients expect transparency, accuracy, minimized risk.

  • Regulatory compliance and “as-built” requirements are stricter.

  • Digital twins & smart infrastructure demand high fidelity data.

3D laser scanning acts as a bridge: between physical world and digital twin; between heritage past and future; between design promise and build reality.


If you have a survey scan and want to make sense of point cloud data, contact Hamilton By Design 




#Scanning Sydney #3D Laser Scanning #3D Point Cloud Scanning #3D Laser Scanning Brisbane #3D Laser Scanning Mitcham London #3D Laser Scanning Perth #3D Laser Scanning Sydney #3D Mechanical Engineering
 


Monday, 15 September 2025

Transforming Projects with 3D Scanning in Sydney

3D Lidar Scanning in Sydney

Sydney’s construction and engineering sectors are evolving fast — and 3D laser scanning is at the heart of this transformation. Whether you’re upgrading an industrial plant, planning a new commercial development, or managing complex infrastructure projects, having an accurate digital representation of your site is crucial.

3D scanning in Sydney delivers millimetre-precise point clouds that eliminate guesswork, reduce rework, and streamline project timelines. By capturing every detail — from structural steel to pipework — in a single, high-resolution scan, project teams can make faster, smarter decisions.

3D Scanning Sydney


At Hamilton by Design, we provide professional 3D laser scanning services across Sydney, helping engineers, architects, and builders create reliable as-built models, detect potential clashes before construction begins, and improve overall project efficiency.

This intro does three important things:
Localizes the service by highlighting Sydney projects.
Uses your primary keyword (“3D scanning Sydney”) naturally for SEO.
Sets up the value proposition — accuracy, time savings, risk reduction — encouraging readers to keep reading.

Would you like me to also write two or three follow-up paragraphs to turn this into a standalone blog article specifically for Sydney, including local case study examples or industry use cases (e.g., infrastructure upgrades, commercial builds, heritage sites)? This would help it rank for long-tail search queries like “3D scanning services Sydney for construction”.

For more info Hamilton By Design

3d Scanning Sydney

Lidar Scanning Sydney | Point Cloud Scanning Sydney | 3D Modeling Sydney

Saturday, 13 September 2025

Are You Getting the Full Value from Your Point Cloud Data?

 

3D Scanning

The world of manufacturing and fabrication is moving faster than ever. Point cloud scanning and 3D modeling have made it easier to capture reality with incredible accuracy — but simply collecting data isn’t enough.

Without the right expertise, point clouds often sit unused, underutilized, or worse — lead to costly mistakes when converted into incomplete or inaccurate drawings.

3D Scanning


That’s why mechanical engineering consultants are becoming essential partners for forward-thinking businesses. They don’t just process point clouds — they turn them into:

  • High-precision 3D models that match real-world conditions

  • Fabrication-ready drawings that reduce errors and rework

  • Actionable insights that save time, money, and frustration

This is no longer just about technology — it’s about strategy and execution.


Read our full article to discover why now is the perfect time to engage consultants who can unlock the power of your point cloud data:


It’s Time to Level Up: Why Mechanical Engineering Consultants Are Key to Unlocking the Power of Point Cloud to 3D Modeling



Engineering hashtagManufacturing hashtagPointCloud hashtag3DModeling hashtagFabrication hashtagDigitalTwin hashtagMechanicalEngineering hashtagIndustry40 hashtagInnovation


Tuesday, 9 September 2025

Chute Design at Hamilton By Design

 

At Hamilton by Design, we see ourselves as more than engineers — we are problem-solvers who bring both science and experience to the table. Every bulk material transfer is unique, and each one carries its own challenges. By combining the principles of particle physics with decades of hands-on site experience, we design chutes and transfer points that perform in the real world, not just on a computer screen.

Materials Handling


We are a small, specialised company, not a large corporate machine. That means you deal directly with the people who understand your operation, your materials, and your challenges. We take pride in our ability to stand on-site, watch the flow of material, and recognise behaviours that only years of experience can teach. This gives us the clarity to engineer practical solutions that keep your plant running reliably.

For us, your success is our success. We measure our achievement not by the number of projects we complete, but by the value we add to your operation — less dust, less wear, fewer stoppages, more tonnes moved.

Learn more about our approach and solutions Hamilton By Design - Chute Design




Mechanical Engineering | Structural Engineering

Mechanical Drafting | Structural Drafting

3D Laser Scanning | 3D CAD Modelling | 3D Scanning

SolidWorks Contractors in Australia

Hamilton By Design – Blog

Consulting Engineers

About Us – Hamilton By Design


Saturday, 6 September 2025

Designing for Developing Hazards: Lessons from the Derrimut Crane Collapse

Designing for Developing Hazards

Crane accidents are among the most visible reminders of the risks inherent in construction. The collapse of a crane at a data centre site in Derrimut, Melbourne, brought attention once again to the vulnerability of temporary lifting structures. While formal investigations are still underway, and no conclusions should be drawn prematurely, the event provides a valuable opportunity for reflection within the engineering community.



This article considers the collapse not as an isolated failure but as a case study in hazard identification. In particular, it highlights how mechanical engineers must adapt from a static, design-phase view of risk to a dynamic, real-time approach to hazard monitoring. Wind, soil stability, and load conditions are well-known hazards. But with modern tools — including LiDAR scanning for obstacle detection — engineers can move toward a future where developing hazards are continuously tracked, anticipated, and controlled.


From Hazard Identification to Live Hazard Monitoring

Hazard identification has traditionally been a design-phase process: engineers anticipate risks, apply safety factors, and create conservative margins. This remains essential. Yet the Derrimut collapse illustrates the limits of a static model in a dynamic environment.

Cranes are exposed to evolving hazards:

  • Wind gusts that change minute by minute.

  • Soil stability that shifts with rainfall, excavation, or groundwater.

  • Obstacles such as power lines or nearby structures, which can create cascading risks if struck.

  • Load dynamics, including swinging or sudden movement.

What is needed is a transition from hazard identification to hazard monitoring: a continuous loop where design assumptions are validated against real-time data, and where developing risks are detected before they become failures.


Wind Hazards: Predicting the Unpredictable

Wind is a leading cause of crane collapses. Engineers know the mathematics: pressure rises with the square of velocity. A 50 km/h gust exerts twice the force of a 35 km/h breeze.

Most cranes today are fitted with anemometers and alarms, but these are often basic: a single reading at a single point, with alarms sounding when preset thresholds are exceeded. This approach can miss:

  • Local gust variability along a long jib.

  • Interaction with crane orientation (wind hitting the broadside is more critical than aligned wind).

  • Forecasted conditions that could deteriorate within minutes.

Next-generation wind monitoring could include:

  • Multi-point sensor arrays on cranes.

  • Integration with Bureau of Meteorology gust forecasts.

  • AI models predicting when risk thresholds will be exceeded, not just reporting when they are crossed.

  • Automatic crane repositioning to minimise wind exposure.

This transforms alarms from reactive to predictive — the difference between warning after a hazard is present and anticipating before it materialises.




Soil Hazards: Stability Under Load

Ground conditions are another silent but critical hazard. Outriggers may impose hundreds of kilonewtons on pads, meaning even small soil weaknesses can lead to tilting or overturning.

Engineering practice already includes soil investigations: boreholes, CPT, SPT, and FEA models. But these tests capture conditions before installation, not necessarily during operation. Soil strength can change due to rainfall, groundwater shifts, or nearby excavation.

Live soil monitoring can be achieved with:

  • Load cells under mats to track ground reactions.

  • Settlement gauges to detect tilt.

  • Piezometers for pore pressure during rain events.

  • Integrated warnings when ground resistance trends downward.

This approach acknowledges soil as a living hazard that changes daily.


LiDAR and Obstacle Detection: Power Lines and Proximity Hazards

One striking feature of the Derrimut collapse was the crane’s boom striking power lines. Contact with utilities is a recurrent hazard in crane operations worldwide. While operators are trained to maintain exclusion zones, in practice visibility, fatigue, or unexpected boom movement can still lead to contact.

LiDAR scanning offers a solution.

  • How it works: LiDAR (Light Detection and Ranging) emits laser pulses to map surroundings in 3D with centimetre accuracy. Mounted on a crane, it can create a live digital map of nearby obstacles.

  • Application in cranes:

    • Detecting and mapping power lines, buildings, or scaffolding in the lift path.

    • Setting proximity alarms when a boom, hook, or load approaches a defined clearance.

    • Combining with wind data to predict if gusts could push the load into restricted zones.

In aviation, LiDAR and radar-based systems are standard for obstacle detection. In construction, adoption is patchy. Yet the technology exists, is cost-effective, and could dramatically reduce risks of contact with hazards like live power lines.

LiDAR’s strength lies not only in static mapping but in detecting movement — for example, when a suspended load begins to swing toward a power line due to a gust. This is a quintessential developing hazard, one that static design could never fully capture.


Integrated Hazard Dashboards

Wind, soil, and LiDAR obstacle detection all provide valuable data. But their true power lies in integration. Imagine a crane operator’s cabin equipped with a single dashboard displaying:

  • Wind speeds and gust forecasts, colour-coded for risk.

  • Soil reaction forces under each outrigger, with alerts if settlement is trending.

  • LiDAR mapping of nearby structures and power lines, with real-time clearance zones.

  • Predictive risk models showing probability of instability or contact over the next 30 minutes.

This integration mirrors aviation’s cockpit: multiple inputs fused into actionable guidance. For cranes, such systems could shift the operator’s role from reactive decision-maker to proactive risk manager.


AI as a Predictive Partner

Artificial Intelligence has a natural role in hazard monitoring:

  • Sensor fusion: combining wind, soil, and LiDAR inputs into coherent risk profiles.

  • Prediction: learning from past crane incidents to forecast when risks are likely to escalate.

  • Decision support: providing operators with clear options (“safe to continue lift for 20 minutes” / “halt operations — clearance margin < 1m”).

The challenge is balance. AI should not replace human oversight, but augment it. Over-reliance could create new vulnerabilities if operators become complacent. The design challenge is to build AI into systems that support human judgment rather than substitute for it.


Ethics and Engineering Responsibility

The Derrimut collapse underscores the ethical responsibility of mechanical engineers. Hazard identification is not just a design requirement; it is a matter of public safety. The profession has a duty to anticipate, detect, and control risks wherever possible.

The tools now exist to monitor developing hazards — wind sensors, soil gauges, LiDAR scanners, and AI dashboards. If lives and infrastructure can be protected through wider adoption of these tools, then the question becomes one of responsibility: should they be optional, or mandatory?


Open Questions for the Future

  1. Would integrated live monitoring have reduced the risks at Derrimut?

  2. Should all cranes be fitted with LiDAR obstacle detection as standard?

  3. Do we already have enough technology, but lack regulation and enforcement?

  4. What role should AI play in balancing predictive insight with operator autonomy?


Conclusion

The Derrimut incident remains under investigation. No conclusions can be drawn about its specific cause until findings are published. Yet as a case study, it illustrates the broader point that hazards in crane operations are dynamic. Wind, soil, obstacles, and loads evolve minute by minute.

Mechanical engineers have the tools — wind sensors, soil monitors, LiDAR scanners, integrated dashboards, and AI — to detect these developing hazards. The challenge is to move from a culture of static design assumptions to one of continuous hazard monitoring.

The ultimate professional question is this: If aviation can integrate multiple systems to monitor and predict hazards, why can’t construction do the same for cranes? And if we can, how soon will we accept the ethical responsibility to make it standard?


References and Further Reading

  • ISO 4301 / AS 1418 — Crane standards covering stability and wind.

  • ISO 12480-1:2003 — Safe use of cranes; includes environmental hazard monitoring.

  • WorkSafe Victoria Guidance Notes — Crane safety management.

  • Holický & Retief (2017)Probabilistic treatment of wind action in structural design.

  • Nguyen et al. (2020)Real-time monitoring of crane foundation response under variable soil conditions.

  • Liebherr LICCON — Example of integrated load and geometry monitoring.

  • FAA LLWAS — Aviation’s real-time wind shear alert system, model for construction.

  • Recent research in LiDAR obstacle detection (e.g., IEEE Transactions on Intelligent Transportation Systems) — showing LiDAR’s potential in complex environments.



 

Structural Drafting | Mechanical Drafting | 3D Laser Scanning

Mechanical Engineering

Consulting Engineers